CNC Bevel Gear Tester Factory

CNC Bevel Gear Tester

Model: YKB9550

Technical parameters
Max. Workpiece diameter（10：1） Max. Workpiece diameter（1：1）			500mm 350mm
Driving spindle	The distance from the axis of the taper hole to the end face of the driven spindle		130- 270mm
	Taper hole large end diameter × depth		φ100×150mm
	Taper		1:20
	Speed (stepless)		0--2000r/min
Slave spindle	The distance from the axis of the taper hole to the end face of the driving spindle		120-320 mm
	Taper hole large end diameter × depth		φ80×120 mm
	Taper		1:20
	Offset of cone axis Adjustment range	Above machine center	75 mm
		Below the machine center	75 mm
Motor	Main motor AC motor		4.0KW
	X axis small wheel box moving motor servo motor		1.5Kw
	Gear pair loading motor servo motor		3.7Kw
	Hydraulic pump motor assembly 1HP		0.75KW 2.5Mpa
Machine size（L×W×H）			1800×1550×1800mm
Weight			4000kg

Description

MACHINE FUNCTIONS

1. Adopt single-axis numerical control to realize the adjustment of the large wheel installation spacing and automatically exit the gear pair backlash

2. Automatic side seam withdrawal (setting on the touch screen, PLC control, servo motor execution)

3. Floating zero position is adopted for the gear pair rotor (the gear pair is just in the state of no backlash, servo motor screw control), and the tooth thickness error does not affect the consistency of the backlash

4. Using servo system to retract the axial gap of the gear pair and detect with grating ruler

5. With quantified loading size (input and display on touch screen)

6. The machine tool has the function of automatic tooth alignment. There is no need to manually align the gear pair, and the gear pair can be matched and checked by mounting the gear pair in the fixture

7. With ball screw backlash compensation function

8. Convenient adjustment of the machine tool and high efficiency of tooth inspection

9. Independent development of control software, simple and convenient human-computer interaction

10. The driving and driven spindles are equipped with a stop mechanism to lock the spindle when changing fixtures

No.	Test items	Tolerance mm
1	Machine tool longitudinal installation level	0.02/1000
	Horizontal machine installation level	0.02/1000
2	The end face of the driving spindle bounces	0.005
3	Radial runout of the axis of the driving spindle taper hole
	Near the spindle end	0.006
	150mm away from point a	0.01
4	The parallelism of the bed guide rail matched with the column to the axis of the taper hole of the driving spindle	0°	0.012/200
		90°	0.012/200
5	The end face of the driven spindle bounces	0.005
6	Radial runout of the axis of the taper hole of the driven spindle
	Near the spindle end	0.006
	150mm away from point a	0.01
7	The parallelism of the bed guide rail matched with the driving box to the axis of the tapered hole of the driven spindle	0°	0.009/140
		90°	0.009/140
8	Perpendicularity of the rotation axis of the driven box main shaft to the main shaft axis of the driving box	0.015/300
9	The perpendicularity of the hypoid guideway to the axis of the taper hole of the driving spindle	0.02/150
10	The parallelism of the driven spindle end to the direction of movement of the hyperboloid guide rail	0.02/150
11	The intersection of the axis of the taper hole of the driving spindle and the axis of the taper hole of the driven spindle	0.01
12	Machine tool noise (environmental noise is less than 55dB)	78